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Топочные камеры, Термические печи и оборудование , Печи непрерывного действия |
| employees : |
120 |
| yearestablished : |
1894 |
biznestype : |
Manufacturer |
Топочные камеры, Термические печи и оборудование , Печи непрерывного действия
The cornerstone of what is HORN Glass Industries AG today was laid over 100 years ago, when August Horn founded in the year 1894 a small glass service industry in the Bavaria. HORN Glass Industries AG has carried this tradition further to join the ranks of leading international glass plant-equipment. Today HORN is, for example, placed amongst the Top 500 of Europe’s Job creating companies by the Europe’s Award and employs about 120 people.
HORN Glass Industries AG has a wide range of experience in the design, manufacture and supply of different furnace types, such as regenerative and recuperative continuous tank furnaces, float furnaces, electrical tank, pot furnaces , day tanks, electrical tank furnaces for domestic and lighting ware, tableware, containers, technical glassware, sheet glass and etc., in different glass types.
HORN’s range of utility equipment includes combustion systems, control and safety equipment, electrical boosting and mixings systems, to name but a few. HORN Glass Industries AG also offers all forehearth systems, supply stations for oil, gas, oxygen, water, regenerative and recuperative burner systems, combustion equipment, boosting systems and process controlling systems of the highest standard. HORN has developed products such as the OPTIBEAM; the internationally applied laser glass level control system.
 | Cold top batch charger Cold top batch charger
Application:
For electrical furnaces with Cold Top for even batch distribution on the surface of the glass.
Construction and Configuration:
- Type: HVFE mit a charging capacity from 4 - 50 tpd
- base frame with longitudinal and transverse waggon
- vibrating chute
- dust extraction unit
- PLC - Control
Extras:
- As an option, the control parameter can be set via operator panel
Features / Benefits:
- even batch distribution
- even movement of the driving axles due to the direct drive
- adaption of the batch charging direction
|  | Combined Oxyfired System the melting end heating system with many advantages
The Combined Oxyfired System® (CO-System®) is basically the combination of recuperative and oxyfuel melting ends. Whilst it has all the advantages of both, it has none of their disadvantages. With oxyfuel melting ends it is not possible to reuse the waste gas heat in the melting process. The combination of both burner types (recuperative and oxygen) in one melting end however permits reusing the entire waste gas heat to preheat the combustion air for the recuperative burners in the recuperators.
Design of Combined Oxyfired System®
1. Recuperative burners
2. Oxygen burners
3. Entire waste gas
4. Recuperator
5. Combustion air
6. Preheated combustion air
|  | Cross Fired Furnace Regenerative cross fired furnaces are used for production capacities of above 220 t/d or because of space reasons also for smaller furnaces. The long flame and wide crown span are reasons that End Fired Furnaces above 450 t/d are not built any more, they are often replaced by the Cross Fired Furnaces at this range. Regenerators, burner neck and burners are located there laterally.
The doghouse is situated at the front and over the whole width of the furnace. As alternative doghouse can be designed as two small charging front building.
The burner necks are in step design and are subject to energy consumption in the different melting zones designed in different sizes. By special devices in the regenerators or in the waste gas channels the air / waste gas flow can be controlled in each burner neck.
As at the End Fired Furnace all internals like barrier wall, deep refining area, melting boosting, bubbling system or throat boosting can be installed in the Cross Fired Furnace as well.
Advantages
- For high capacity furnaces up to 750 t/d (at float furnace up to 1000 t/d)
- Temperature profile along the length of the furnace can be adjusted easily
- At suitable designed superstructure a re-circulation of the flame is possible
|  | Heat Treating Furnaces and equipment Heat Treating Furnaces and equipment, annealing_lehrs. |  | Measurement and Controlequipment The technological condition of a glass melting plant´s control system determines the plant´s financial feasibility as well as the quality of the glass produced. A side from the most modern visualisation software used to support the inspection of the melting process, HORN has developed products such as the OPTIBEAM; the internationally appoied laser glass level control system.
HORN offers functional units for miscellaneous requirements, primarily:
MCC (Motor Control Cabinet) and -electronic within the low voltage range
Measurement and control technology
Control aund automation technology
Process supervision technology
To control and govern the complex technological glass melting process, HORN has developed a four-level operational concept. The aim is to display technical parameters in the clearest and most user-friendly way and at the same time achieve the highest possible safety level.
Process supervision and visualisation
PLC - levels with independent operating units
Back-up hardware levels
Manual operation level
HORN furnaces are fitted with individual measurement and control equipment, the main elements of which govern and control the following operating parameters:
Glass levels
Furnace pressure
Temperature
Measurement of the Oxygen and CO2 in the furnace atmosphere (Optional)
Furnace camera
|  | Vibratory Charging Machine - HVR Application:
for furnaces with a lateral doghouse for demixed-free charging
Construction:
- water cooled adjustable paddle
- vibration chute
- charging belt
- oscillating frame
Typ Einlegekapazität Kühlwasser
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HVR 300 30 - 120 to/d 12 - 16 l/min
HVR 400 120 - 240 to/d 16 - 20 l/min
HVR 500 240 - 420 to/d 20 - 26 l/min
> click to enlarge image <
Extras:
- PLC control (SIEMENS, etc.)
- Heat shield for adaptable doghouse covering
for lowered heat-loss and minimal dust
- Main frame optionally with pneumatic
cylinder for oscillating batch charging
Featers / Benefits:
- Improved melting due to optimum charging
- Adaptation of the batch charging direction
during the process
- Extensive track record and fully developed
technology
- Long lifespan due to the stable construction
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