Crack detection system

The applied acoustic techniques in the Crack detection system guarantees that fresh cracks are detected. The program is simple to operate by means of a touch screen. The system is positioned directly above the eggs, thus avoiding contamination. Saving in labour costs: Grading capacity can now be fully utilized because egg candling is no longer subject to the limitations of human powers of concentration. Even an extremely poor egg shell quality does no longer affect the machine capacity. Adjustable parameters: Setting the user-definable parameters determines and guarantees the desired quality of the end product. Detection of fresh cracks: Fresh cracks are virtually invisible to the human eye. However, a few days later, once the eggs have reached the retailer, any fresh cracks become clearly visible. The applied sophisticated acoustic techniques in the Staalkat ACD 372 guarantees that fresh eggs are detected. Higher production yield: The Crack Detector minimizes the rejection of good eggs, thus reducing losses significantly. Can be put to work immediately: The advanced program in the Crack Detector is simple to operate by means of a touch screen, that guarantees an optimal worker-friendly operation. The Staalkat Crack Detector system, that only requires a short installation time, can be put to work immediately, giving results from the outlet. Free of contamination: The Crack Detector is positioned directly above the eggs, thus avoiding contamination by leakers or dirty shells. Automatic reporting: The Crack Detector system is self-monitoring throughout the process: any deviations in the detection score compared to the adjusted norm are immediately signaled and reported.

Farmpacker 102

STAALKAT Farmpackers, all constructed in stainless steel, are perfectly attuned to the needs of the egg-laying farms. The STAALKAT Farmpackers with their wide choice of lay-outs distinguish their self by their: Compact construction Ease of operation Wide capacity range Low energy and maintenance costs All these features resulting in the lowest possible costs per packed egg! The STAALKAT Farmpacker type 102S, represent the unequalled STAALKAT INTERNATIONAL quality.

SANOVO Pasteurisers

SANOVO Pasteurisers are specially designed for the egg processing industry and are available with either plate or tubular heat exchangers. A gentle handling and accurate temperature control are two of the key elements that have been optimised in the pasteuriser to ensure efficient pasteurisation fo high quality eggs. There are two proven models of SANOVO Pasteurisers with a capacity range of 600 – 6,000 l/h. Both models meet all standard regulations and specifications according to CEE by using a regenerating unit with an external water cycle for heat transfer: SANOMIDI: A cost-effective solution for semi-automatic operation. The temperature regulation and the diversion valves are controlled automatically. Other valves are operated manually, e.g. the washing cycle. SANOMAXI: A fully automatic system where all regulations and valves are controlled by specially designed SANOVO software. If required, the system can be equipped with the computer based SCADA system (Supervision Control & Data Acquisition).

SANOVO Spray dryers

The SANOVO Gentle-Air Spray Drying Systems for egg liquid products or other similar liquid food ingredients are available in various sizes and can be equipped with numerous types of customer-engineered equipment. The spray dryers are of the horizontal type and are generally smaller than other dryers with the same capacity and can often be installed in an existing building. The high-pressure pump in liquid feed system brings the liquid up to atomisation pressure before the liquid is sprayed horizontal by a number of nozzles into the drying chamber. A patented plenum distributes the drying air into the drying chamber where the water evaporated from the liquid droplets transforming into powder. An integrated baghouse separates the powder from the exhaust air, and a built-in scraping system removes the powder from the drying chamber. The powder is transferred to the packaging system by means of a screw conveyor or alternatively by pneumatic or vacuum conveyance systems. The powder is packed in customized packing systems including silo(s), conveyor(s), a sifter, a semi or fully automatic filling system and an electronic scale. Prior to entering the drying chamber the drying air is filtered to the highest classification, pre-heated by an in-direct heat recovery system before reaching the drying temperature by use of various direct and indirect air-heating systems. The SANOVO Gentle-Air Spray Dryer includes a PLC operated control panel, and optionally with a SCADA supervisory system.

SANOVO Tray washer

New efficient, compact and labour saving design The SANOVO STW 6500 Egg Tray Washer represents a new generation of egg tray washers from SANOVO ENGINEERING and combines high output with top-class washing performance, at a low cost. Food safety and hygiene have been in focus during the development of the SANOVO Egg Tray Washer, and in terms of washing, drying, and sanitation performance it is not surpassed by any other machine. In SANOVO ENGINEERING we think that simple and intelligent design is beautiful, and this is exactly how we designed the STW 6500. This also means ease of access for service and maintenance. The STW 6500 is the foundation in SANOVO ENGINEERING’s tray washing programme with a washing and drying capacity of 6,500 trays/h. For higher capacities a second STW 6500 is simply added to the line, providing the plant with a very high flexibility in the washing line.

SANOVO UF plants

The SANOVO Ultra Filtration System is designed to handle concentrations of albumen prior to drying. The dryness will be increased from 10-12 % to as much as 20-24 % on albumen, thereby reducing e the load on the dryer by half compared to directly feeding albumen into the dryer. The total energy consumption on the dryer is reduced significantly and/or the total plant capacity increased. To ensure that the albumen is handled as gently as possible, great care has been taken in deciding on the size of the piping, the spiral element, and choice of pump. Salts, sugars, organic acids and small peptides are allowed to flow, while proteins, fats and polysaccharides are not. The UF plant consists of two UF loops with a circulation of albumen at a high flow rate.